High-Pressure Diesel Fuel Injection Lines

High-Pressure Diesel Fuel Injection Lines

Excessive-Strain Diesel Gasoline Injection Traces
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On the lookout for high-pressure diesel gas injection strains? If that’s the case, you’ve come to the appropriate place.

Dynamic Tube has been in steady operation in Maquoketa, IA for over 40 years. To start with, DTI was purely a producer of diesel strains.

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Through the years, DTI has added capabilities that now embrace mandrel bending, pipe welding, brazing, and lightweight meeting.

However all alongside, Dynamic Tube has by no means stopped producing high-pressure diesel gas injection strains. All instructed, DTI nonetheless manufactures many hundreds of diesel strains yearly.

How can we do it?

To be able to handle that prime degree throughput, DTI has established the appropriate programs, tools, and provide chain to make world class elements rapidly, effectively, and backed by ISO9001:2015 high quality assurance.

Uncooked Materials Administration

To be able to make any tubing half, the method first begins with uncooked tubing inventory and materials order administration. As such, we’ve developed processes that enable us to navigate the lengthy lead occasions, tariffs, and provide chain disruptions frequent to metal tubing.

On the subject of diesel gas injection elements, DTI additionally maintains a list of licensed carbon and stainless fuel-tubing that features ODs of 1/4″, 5/16″, 3/8″, 4mm, 6mm, 8mm, in addition to different materials like 1010, ST52, and PP600.

Setting Up the Construct

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As soon as a component has been quoted, and a purchase order order has been obtained, the job can start. At that time, step one is to enter the XYZ bend knowledge into our safe challenge Bend Professional software program system.

Have in mind, our bend equipment can carry out a number of radius bends on one line (though we may have a pleasant debate about whether or not that’s finest apply from an engineering design standpoint).

We set up the XYZ knowledge of every half into our Bend Professional software program, which synchronizes with our tube benders. From there, the fabrication course of flies.

Our Fabrication Course of

First, we reduce the uncooked tubing to size. Subsequent we deburr, chamfer, and prep the tube ends. The tubes then get sleeves. Then we end-form the tubes. Finish-forms can take many shapes, relying on the applying. These embrace:

  1. A becoming (there are numerous choices).
  2. A preset becoming, or ermeto endform.
  3. Or a braze-on, banjo becoming.

After the tube has been correctly end-formed, we bend the half per print.

At this level within the course of, they appear like elements. Nevertheless, the job isn”t achieved but.

Testing, Auto-Frettage, and Cleansing

First, the form of the half is verified to specification utilizing considered one of our state-of-the-art Romer CMM’s.

If required, DTI has an autofrettage machine that can pre-stress diesel line elements with as much as 140,000 PSI. In the end, the pre-stress autofrettage course of ends in superior half strength- and fatigue resistance.

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Lastly, we clear all diesel strains on our automated flush stand. Nonetheless not achieved. After clear, we examine and patch-test elements to fulfill clear specs.

When required, at this stage we will additionally carry out extra light-assembly. In that case, we’ll group a number of elements collectively, and set up clamps or brackets to create an entire gas meeting.

All through your entire fabrication course of, we observe ISO9001:2015 requirements to make sure the standard of our elements.

Pack and Ship

Diesel elements transfer from clear to our devoted delivery space. As soon as in delivery, we bundle, label, and ship elements in keeping with spec. When requested, we will ship utilizing an OEM’s packaging or labels, both to a warehouse or direct to an end-user.

DTI additionally interfaces with logistics. We schedule freight pick-ups with carriers, ship elements ourselves when possible, and often go above and past to get the job achieved for our prospects.

In abstract, our diesel space is a microcosm of Dynamic Tube. Put one other means, each half we manufacture at DTI follows the same journey as our diesel strains.

That mentioned, you probably have a high-pressure diesel gas injection strains to outsources, contact us right now. If you happen to’re a North American OEM searching for a dependable, long run supplier-partnership to bolster your provide chain- Dynamic Tube desires to work with you. Let’s speak!

Name us at 563-652-5165 to say howdy, or e-mail your prints on to [email protected]

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